Vibrierender Spiralelevator: In modern industrial production, the effective utilization of vertical space and the gentle, efficient transportation of materials are crucial. Traditional conveying equipment often faces challenges such as large spatial footprint, high material breakage rates, or limited functionality. The Botek Vertical Spiral Elevator (also known as…), with its unique vibrating conveying principle and compact spiral design, offers a revolutionary solution for you. It not only achieves high vertical lifting of bulk materials with an extremely small footprint but can also integrate material cooling, drying, heating, or temperature conditioning processes within the same equipment. Whether in chemical, Kunststoffe, Essen, Mineralien, or other industries, we can customize the solution according to your material characteristics and production process requirements.
The Botek Vibrating Spiral Elevator is driven by precisely calculated unbalanced vibration motors. Two motors are mounted in a specific opposing configuration, generating a three-dimensional vibrational trajectory that winds upward along the spiral trough. Under the action of this trajectory, materials gently and continuously “climb” upward along the spiral, as opposed to being mechanically “thrown” oder “squeezed.” This unique conveying method delivers multiple core advantages: extremely low mechanical wear, outstanding material protection, significantly reduced energy consumption, and virtually maintenance-free operation.
Main Technical Specifications
The Vibrating Spiral Elevator is not a standard product but a fully customizable engineered system tailored to your process requirements.
Basic Conveying Performance:
- Effective Lifting Height: Up to 12,000 mm
- Processing Capacity: Up to 20 metric tons/hour, depending on material characteristics and spiral diameter.
- Spiral Diameter (Inner): Optional from 400 mm to 1,500 mm.
- Antriebssystem: Powered by the proprietary Botek unbalanced vibration motor (top or bottom mounted) or an electromagnetic vibrator. Amplitude and throw angle are adjustable for precise control of conveying speed and material dwell time.
Customization Options
- Temperature Control Module
Double-wall jacket for water/air cooling, ensures uniform cooling for materials like plastic pellets or castings (handles up to 1000°C). - Hygiene & Sealing
Mirror/electropolished inner wall meets FDA, GMP, 3A standards.
Fully enclosed with acrylic covers & silicone seals for dust-free, airtight operation.
Easy cleaning with quick-release covers & CIP-Sprühkugeln. - Safety & Special Use
ATEX explosion-proof options available.
Non-stick coatings (z.B., Teflon) and wear-resistant linings (ceramic/steel) for sticky/abrasive materials. - Flexible Layout
Modular sections for adjustable height.
Inverted design saves floor space.
Customizable inlets/outlets for easy integration.
Konfiguration and application of the Vibrating Spiral Elevator
Carbon Steel Vibrating Spiral Elevator
Upward Vibrating Type Vibrating Spiral Elevator
Vibrating Spiral Elevator With Air Cooling System And Acrylic cover
Vibrating Spiral Elevator With Water Cooling System
Beyond the Vibrating Spiral Elevator, Benötigen Sie andere Ausrüstung??
FAQs
Botek Vibrating Spiral Elevator is a vertical conveying system that uses controlled vibration to smoothly lift bulk materials (powders, Granulat, flakes, etc.) along a spiral trough. The machine’s gentle vibratory motion ensures material flow without degradation, making it ideal for fragile or abrasive products. It operates without internal moving parts like belts or chains, reducing maintenance and contamination risks.
Botek spiral elevators are suitable for a wide range of dry bulk solids, including:
Powders: Mehl, cocoa, Gewürze, cement additives, Arzneimittel.
Granulat: plastic pellets, grains, Düngemittel, coffee beans.
Fragile materials: chips, flakes, breakfast cereals.
Abrasive materials: sand, Mineralien, metal parts.
The enclosed design and smooth vibratory motion prevent dust generation and product breakage.
Our standard models offer lifting heights from 1 Zu 12 meters, with capacities ranging from 100 kg/h to 20 tons/h, depending on material characteristics and spiral diameter. Custom heights and capacities are available upon request. Detailed technical specifications can be provided based on your material test or application data.
Botek vibratory spiral elevators can handle materials up to 1000°C with optional heat-resistant coatings or cooling jackets. For cold or cryogenic applications, insulated designs are available. Please consult our engineers for specific temperature requirements.
