Botek’s Bulk Bag Filling Machines are designed to handle powders, granuli, and other bulk solids with speed, accuracy, and minimal dust. We offer a complete range of models, from basic manual systems to fully automated, high-precision filling lines. Find the perfect solution for your plant’s needs and budget.
What is a Bulk Bag Filling Machine?
A bulk bag filler, also known as a FIBC filling station, is a semi or fully automatic machine used to fill large flexible intermediate bulk containers (big bags) with dry bulk materials. It solves common problems like slow manual filling, product loss, dust pollution, and operator safety concerns. Our modular design means you can start with a simple system and upgrade it later as your production grows.
How Does the Machine Work? (Simple 4-Step Operation)
Position Bag: An empty bulk bag is placed on the filling platform (manually or by conveyor).
Connect & Lift: The bag spout is attached to the filling head and clamped tight. The bag is then lifted to tension it.
Fill & Weigh: The operator starts the cycle. Material fills the bag. The built-in scale weighs in real-time and stops feeding at the exact target weight.
Scarico: After filling, the clamp opens, the bag is lowered, and the filled bag is moved away (by forklift or conveyor).
Our Machine Range: Find the Right Model for You
We understand that every factory has different needs. That’s why we offer a modular, customizable range of bulk bag fillers.
You can choose the level of automation and features that match your process.
Simple frame, manual hoist, manual bag connection. Low-cost entry point.
Low-volume production, non-dusty materials, simple weighing (external scale).
Includes a built-in load cell weighing system, pneumatic or manual bag spout clamp, dust-tight connection. Most popular model.
Most common powders and granules where weight accuracy and dust control are important.
Automated bag placement, auto spout clamp, auto filling, and auto conveyor discharge. Integrates with PLC.
High-volume production, demanding environments, or when integrating into a full packaging line.
Options for compaction/vibration (for low-density materials), dust containment with filters, nitrogen purging (for hazardous products).
Fluffy powders, explosive or sensitive chemicals, food-grade products.
Best For: Seeds, small hardware, small candies, tea leaves.
Technology: A linear arrangement of weighing buckets that quickly transfer product to achieve the target weight.
Benefit: Faster than traditional multihead weighers for very small products, with excellent accuracy.
Key Machine Components & Options
Think of our filler as a system built from standard modules. Here’s what you can choose:
- Filling Frame & Hoist:
Fixed Height or Adjustable Height frame to fit different bag sizes.
Manual chain hoist or Electric/Pneumatic Hoist for easy bag lifting. - Weighing System (Critical for Accuracy):
Option A: No integrated weigher. Use your existing floor scale.
Option B: Single-Point Load Cell Weigher. Standard for most applications.
Option C: Multi-Sensor Weighing Module. For highest precision. - Filling Head & Connection:
Manual Clamp: Operator closes the clamp around the bag spout.
Pneumatic Clamp: Push-button operation for a tight, consistent seal.
Dust Collection Port: Connects to your plant’s dust collection system. - Feeding System (How product gets in):
Screw Feeder: For most powders and granules. Can be auger or twin-screw.Pneumatic Feeding: For long-distance feeding from silos.
Gravity Chute: Simple feed from a hopper above.
Sistema di controllo:
Basic Push-Button Panel: Start/Stop, manual controls.
Semi-Auto PLC: Set target weight, auto-cutoff, data display.
Full Auto PLC with HMI: Recipe storage, production reports, connection to factory network.
Specifiche tecniche
| Bag Width Range： | 30 mm – 500 mm（Customizable） |
| Bag Length Range: | 50 mm – 600 mm（Customizable） |
| Packing Speed: | 5-150 bags/min (dependent on product & size) |
| Filling Accuracy: | ±0.5% – ±1% (depending on filler type) |
| Film Thickness: | 0.04-0.12mm |
| Filling System: | Auger Filler, Liquid Pump, Volumetric Cup , Combination Weigher |
| Film Material: | LDPE, HDPE, BOPP, PET/AL/PE, Kraft Paper, and other laminates |
| Sealing Type: | Continuous heat seal (constant or impulse), cool seal option |
| Alimentazione elettrica: | According to the national regulations |
| Sistema di controllo: | PLC + Color Touchscreen HMI |
| Materiale della macchina: | Stainless steel 304/316 |
Configurazione e applicazione dell'Insaccatrice a Bocca Aperta
Open-mouth bagging machine with vacuum sealing and sewing machine for powder
Food grade Open-mouth bagging machine with heat sealing for granule
Open-mouth bagging machine with vibration screen and Z type elevator for barrel package line
Open-mouth packing machine at Australia customer site for chemcial industry
Oltre la macchina confezionatrice a bocca aperta, hai bisogno di altre attrezzature??
