Botek machinery’s Conical Screw Mixer employs a unique screw orbital motion principle to achieve efficient, gentle three-dimensional mixing. Specifically designed for homogenizing powders, granuli, and pastes in industries such as pharmaceuticals, cibo, prodotti chimici, and personal care. With its low-shear, low-heat generation characteristics, the equipment perfectly handles heat-sensitive and fragile materials while ensuring residue-free discharge and rapid cleaning.
Technical Specifications
Standard Configuration
Mixing Principle: Conical vessel + Eccentric screw mixing system
Drive System: Top-mounted drive, no bottom bearing (optional cantilever design to prevent contamination)
Material Options: Carbon steel,304 Stainless Steel, 316L Stainless Steel, with polished/sandblasted interior surfaces
Sealing System: Mechanical seal / Packing seal, suitable for vacuum or pressure operation
Optional Functional Modules
- Temperature Control System
Double-wall jacketed design, supports steam heating or cooling water circulation
Insulation layer to minimize heat loss - Liquid Addition System
Injection of liquids, binders, or flavors through a hollow shaft.
Atomizing nozzles ensure uniform dispersion
Controlled flow rate, suitable for micro-additions
Sampling & Monitoring
In-line sampling device for real-time mixing quality monitoring
Load cell system to monitor filling weight
Interface for Process Analytical Technology (PAT) - Pulizia & Scarico
Wash-in-Place (WIP) system with 360° rotating spray balls
Rapid gravity discharge valve, residual rate <0.1%
Side discharge options to suit different production line layouts. - Chemical Grade: Explosion-proof design (ATEX certified), wear-resistant coating options, suitable for highly corrosive and abrasive materials.
Scheda dati
| Modello | Total Volume (l) |
Load Factor | Energia (Kw) |
Revolution | Rotation | Overall Diameter (mm) |
Over Height (mm) |
Weight (Kg) |
| BCSM-100 | 100 | 0.6 | 1.5 | 143 | 2 | 782 | 1620 | 220 |
| BCSM-200 | 200 | 0.6 | 2.2 | 143 | 2 | 888 | 1930 | 500 |
| BCSM-300 | 300 | 0.6 | 3 | 143 | 2 | 990 | 2095 | 550 |
| BCSM-500 | 500 | 0.6 | 3 | 143 | 2 | 1156 | 2338 | 600 |
| BCSM-1000 | 1000 | 0.6 | 4 | 57 | 2 | 1600 | 2775 | 1200 |
| BCSM-2000 | 2000 | 0.6 | 5.5 | 57 | 2 | 1948 | 3424 | 1500 |
| BCSM-3000 | 3000 | 0.6 | 7.5 | 57 | 2 | 2175 | 3758 | 2100 |
| BCSM-5000 | 5000 | 0.6 | 15 | 57 | 2 | 2418 | 4546 | 3000 |
| BCSM-8000 | 8000 | 0.6 | 18.5 | 57 | 2 | 2792 | 5590 | 3700 |
Noted:Only some models are shown
Configurazione and application of the Concial Screw Mixer
Concial Screw Mixer Connected Vacuum Conveyor
Concial Screw Mixer With Spray System
Explosion-proof conical Screw Blender With Heating System
Food Grade Concial Screw Mixer with Stainless steel
Beyond the Concial Screw Mixer, hai bisogno di altre attrezzature??
FAQ
Botek conical screw mixer is a versatile industrial mixer designed for homogeneous mixing of dry powders, granuli, or paste materials. It operates through a rotating screw that moves materials from the bottom to the top of the conical vessel, creating a gentle yet thorough mixing action. The screw also rotates around the container’s inner wall, ensuring uniform blending without damaging particle integrity.
Yes. We can customize screw designs, vessel materials (per esempio., acciaio inossidabile 304/316), nozzle placements, discharge valves, and add features like CIP systems, jackets for temperature control, or vacuum capabilities,and your other request. Contact us with your requirements for a tailored solution.
Conical screw mixers are widely used in industries such as food processing, prodotti farmaceutici, prodotti chimici, cosmetics, plastica, e materiali da costruzione. They are ideal for applications requiring consistent blending of additives, flavors, pigments, or active ingredients.
Assolutamente. Beyond individual machines, Botek machinery specialize in providing complete production lines and turnkey solutions. Our portfolio includes mixers, crushers, conveyors, screening machines, dryers, and packaging equipment. We can integrate these into a seamless, automated system tailored to your raw materials and output goals, handling everything from design to commissioning.
Maintenance is minimal. Regularly check the drive system and seals, and keep the mixer clean after use. We provide detailed manuals and video guides. Our mixers are designed with accessible parts for easy servicing, and we offer long-term technical support.
